Choose your country:
Germany
  • Robot hand pressing a display with its finger.
  • Production IT that understands the processes

    We understand the shop floor and bridge the border between OT and IT. Get more out of your factory with the help of information technology. We digitize your factory and implement Industry 4.0 in your company.

    Request an offer

Digital value creation begins in the factory

Data is the key to modern production - but only if it is recorded in a structured manner, processed intelligently and transmitted securely. Our production IT connects machines, systems and processes - from plant connection to visualization.
By networking production and integrating cloud systems, we help companies to better understand their production and identify potential. With our comprehensive range of production IT solutions, we provide our customers with all the tools they need to optimize their production by making data available.
All processes can be digitally displayed and analyzed on the basis of the information brought together in the data lake. The results can lead to a reduction in downtimes and production costs, among other things.
In this way, we enable targeted control of your entire value creation process and a fast, flexible response to necessary changes

Production IT from Leadec

Services at a glance
  • Connection of machines & systems (PLC, OPC UA, MQTT etc.)
  • Data pre-processing, storage & transmission
  • Visualization & dashboards (e.g. SCADA, web HMI)
  • Integration into MES/ERP systems
  • Development of network infrastructures in the production environment
  • Planning & implementation of industrial IT/OT solutions
  • Support with digital retrofits & retrofit projects

Benefits of working with Leadec

Interface expertise

We understand both machines and IT architectures.

Scalable & open

Can be connected to MES, ERP, SCADA & automation systems.

Practical implementation

Solutions that work in the real production environment.

Security & availability

Robust against failures, documented & maintainable.

The right solution for every task

Your direct line to us. Find your personal contact quickly using the zip code search or send us a message.

Our services in detail

Production networking

We transform your production into a "Data Driven Shopfloor".
Through the seamless integration and networking of systems, machines, sensors and input devices in the processing systems, whether on-premise or cloud-based, we enable a real-time display with direct access to all system parts. From inbound logistics to production or assembly to outbound logistics and all peripheral systems, we have an overview of the current status.

Automated test processes

In order to meet the requirements of constantly growing quality standards, we develop and integrate automated test processes. Whether inline, end-of-line or screening tests, with our solutions we integrate automated evaluation systems for a real-time quality statement at critical points in production. This gives you security in production and offers comprehensive documentation and tracking as well as revision security. Based on real-time capable software systems, model-based simulations and carefully selected components, we implement applications for your testing tasks in hardware and software. Our competencies also include the dynamic configuration of test scenarios and processes as well as the development of individual test benches.

Digitization of logistics processes

By integrating the logistics processes into the data management, information on the provision of materials, stock levels and procurement can be clearly displayed. This transparency enables companies to adjust inventories, transport quantities and destinations. In interaction with the ERP and other data systems, necessary requirements from production can be recognized and, under certain circumstances, orders can be triggered automatically. Not only can vacancies be recognized and prevented in good time, the integration of self-sufficient transport systems (DTS) also avoids large interim storage facilities and creates space for production expansions.

Shopfloor monitoring

Under the condition of complete transparency (traceability) and continuous improvement of all processes in production, it is necessary to make all relevant parameters visible. The basic prerequisite for this is the integration of completely analog devices and processes through to modern IIOT applications. The data collected provides insight into line information such as quantities, current production trends, error indications and quality. This information is presented in dashboards, e.g. on Andon boards or handhelds in real time and if necessary for further evaluations (target/actual analysis, comparison with KPIs).

Data analysis

Predictive data analytics is incredibly valuable to businesses. The results can be used to decide which measures need to be taken in order to prevent or eliminate a future problem or to take advantage of upcoming trends. Our in-house developed systems combine historical data and current information from internal and external sources in order to update them continuously. With the help of modern technologies such as machine learning, simulation models and neural networks, AI solutions from Leadec offer you new possibilities for reliable forecasts for your company.

Intelligent production control

Our solutions enable customers to independently and thus decentrally control the respective work cycles and stations. Through the horizontal (system) and vertical (ERP) networking of all system parts using our individual MES systems, all data can be exchanged interactively and interact intelligently. We offer flexible and safe applications for mission-critical process control, both in clocked production and in the process industry.

Leadec software development

WelD.One

With our WelD.One system, inline quality data of weld seams can be acquired, recorded and evaluated. All quality-relevant welding process data are digitally recorded and documented in real time via a communication interface. The evaluation is carried out by means of individually defined parameters by an algorithm, and further information from other quality assurance systems can be linked. The monitoring results provide a direct and permanent feedback into the automation process of the plant.

jitCATS

With our flexible system jitCATS - short for Just-In-Time Control-and-Tracking-System - investments, commissioning times, changeover expenses and running costs can be reduced. jitCATS can be used as a manufacturing execution system (MES) for the entire process. It includes the continuous control of all operating equipment, quality control loops up to shipping with sequence control.

Read more

IIoT-Strategy-Assessment

The first step towards the smart factory is difficult for most customers to assess in terms of effort and complexity. With our offer of the IIoT strategy assessment, we offer you a simple and scalable start. With an initial analysis to record and optimize a selected part of a machine or system and create a roadmap for implementation, we support your company on the way to Industry 4.0. Benefit from the unique combination of IT and manufacturing know-how at Leadec and exploit the potential in your production.

 

Inquire now

Would you like to digitize your production or reliably record data?

Then use the zip code search to find your personal contact and make an appointment online. Alternatively, you can also use our contact form.

*mandatory

By sending your request, you confirm that Leadec may collect, store and process the personal data listed above. For detailed information, please refer to our privacy policy.

Get to know Leadec's further services

All
  • Two people with a laptop in a factory.
    Automation

    Digitalization and automation characterize modern smart factories. As a pioneer, Leadec is breaking new ground here, developing and realizing appropriate solutions to make manufacturing fit for Industry 4.0.

  • Two people sit in front of a computer and work on a CAD model.
    Production Planning and Optimization

    Factory planning and factory optimization are two factors that determine the success of a production facility. For this reason, Leadec accompanies its customers along the entire process: from planning to successful commissioning, ramp-up support and quality management.

  • A Leadec employee replacing an inverter at a conveyor belt.
    Production Equipment Maintenance

    Your core business: production. Our mission: the smooth running of your production processes. That’s why we always tailor our maintenance strategy exactly to your company. Our experts are there to help you with preventive maintenance.