Production IT

We transform your production into a "Data Driven Shopfloor".
Through the seamless integration and networking of systems, machines, sensors and input devices in the processing systems, whether on-premise or cloud-based, we enable a real-time display with direct access to all system parts. From inbound logistics to production or assembly to outbound logistics and all peripheral systems, we have an overview of the current status.

In order to meet the requirements of constantly growing quality standards, we develop and integrate automated test processes. Whether inline, end-of-line or screening tests, with our solutions we integrate automated evaluation systems for a real-time quality statement at critical points in production. This gives you security in production and offers comprehensive documentation and tracking as well as revision security. Based on real-time capable software systems, model-based simulations and carefully selected components, we implement applications for your testing tasks in hardware and software. Our competencies also include the dynamic configuration of test scenarios and processes as well as the development of individual test benches.

By integrating the logistics processes into the data management, information on the provision of materials, stock levels and procurement can be clearly displayed. This transparency enables companies to adjust inventories, transport quantities and destinations. In interaction with the ERP and other data systems, necessary requirements from production can be recognized and, under certain circumstances, orders can be triggered automatically. Not only can vacancies be recognized and prevented in good time, the integration of self-sufficient transport systems (DTS) also avoids large interim storage facilities and creates space for production expansions.

Under the condition of complete transparency (traceability) and continuous improvement of all processes in production, it is necessary to make all relevant parameters visible. The basic prerequisite for this is the integration of completely analog devices and processes through to modern IIOT applications. The data collected provides insight into line information such as quantities, current production trends, error indications and quality. This information is presented in dashboards, e.g. on Andon boards or handhelds in real time and if necessary for further evaluations (target/actual analysis, comparison with KPIs).

Predictive data analytics is incredibly valuable to businesses. The results can be used to decide which measures need to be taken in order to prevent or eliminate a future problem or to take advantage of upcoming trends. Our in-house developed systems combine historical data and current information from internal and external sources in order to update them continuously. With the help of modern technologies such as machine learning, simulation models and neural networks, AI solutions from Leadec offer you new possibilities for reliable forecasts for your company.