What makes your manufacturing smarter? Excellent planning. We go the whole way with you – from process and area planning to line and equipment design and factory simulation to commissioning and start-up support.

Plan smart, produce optimally
What makes your manufacturing smarter? Excellent planning. We go the whole way with you – from process and area planning to line and equipment design and factory simulation to commissioning and start-up support.

Production planning and optimization

Together with our customers, we go the entire way from process and area planning to the detailed planning of lines and plants and factory simulation to support with implementation. Whether greenfield or brownfield - we are at home in both worlds. The optimization of your processes with MTM, lean or CIP methods is just as much a part of our services as the corresponding logistics planning. Together we create the conditions for more productivity, process reliability and flexibility. Automobile manufacturers and their suppliers worldwide use our specific knowledge and many years of experience for large-scale production with a high number of variants and just-in-time or just-in-sequence requirements. Many medium-sized companies with very small production and batch sizes also benefit.

Scope of services

Production and assembly planning
Logistics planning
Plant simulation
Specification of production plants
Project, implementation and supplier management
Material analysis

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Concept layouts and detailed planning of production areas
Complete planning of manufacturing and assembly processes
Process optimization and elimination of non-value-added processes
Resource and workload planning
Cycle time optimization, MTM analyses and ergonomics

Analysis of existing plants and modeling of plan scenarios
Process simulation under consideration of machine parameters
Resource determination and utilization verification
3D modeling and animated process simulation
Virtual performance verification of manufacturing, assembly and logistics processes
Resource planning

Supplier recommendations
Bid comparisons and contract award support
Project management and start-up support

Concept development and detailed planning
Planning of route networks and transport solutions
Route and capacity optimization
Planning of storage and picking systems
Optimization of material supply

Budget determination
Preparation of specifications
Elaboration of process descriptions
Documentation and presentation of cycle time studies and simulation runs

Our Institute for Corrosion and Damage Analysis (IfKorr) offers a wide range of services:

Corrosion and climate testing
Electrochemistry
Mechanical-technological tests
Analytics
Non-destructive testing

Our production planning and optimization. Your advantages.

Many years of experience pay off. To keep your production running, we analyze products and processes in advance. With experience from a wide range of industries, we develop an optimal concept for your task so that you will still be competitive tomorrow.

Many years of experience

Our team of experts has decades of experience in a wide range of industries.

Interface expertise

Your construction team needs planning data from plant design? Product development changes the manufacturing process? The supplier changes the delivery concept? We make sure that the interfaces are coordinated and that nothing important falls by the wayside.

Exploiting potentials

With innovative approaches to process optimisation and the use of state-of-the-art tools, we leverage potential. With our experience in the automotive sector and a wide range of customers in the non-automotive sector, we have a broad knowledge base for the best results.

Worldwide availability

Our reference list includes customers from many European countries, North and South America and Asia.

Long term reduction of costs

In addition to cost optimisation in plant investment, we also keep an eye on operating costs - regardless of whether it is a question of efficient energy use, cycle time optimisation, inventory minimisation, optimum use of workers or the avoidance of waste!

Broad customer spectrum

Our customers come from a wide range of sectors, e.g. automotive, supply industry or mechanical and plant engineering. Beside them, there is an increasing proportion of customers from healthcare and beauty, e-commerce and new energies sectors as well. Moreover, customers in the distribution and warehousing sector also represent a significant share.

Request

Send us your enquiry using the contact form or by telephone.
We will be happy to support you in mastering your challenge.

Initial consultation

At a personal appointment, we discuss the circumstances and take down all the information needed for an assessment.

Quotation preparation

Based on your wishes and the conditions on site, we prepare a tailor-made offer.

Implementation

After the assignment, we start the implementation with a team of experts tailored to your project - on site or in the back office, as required.

Are you interested in our services?

Please send us your request. We would be happy to hear from you.

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Get to know Leadec's further services

All

Production IT
Intelligent production control makes all the difference and transforms contemporary production facilities into future-ready smart factories. Leadec also relies on in-house software solutions for this.
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Automation
Digitalization and automation characterize modern smart factories. As a pioneer, Leadec is breaking new ground here, developing and realizing appropriate solutions to make manufacturing fit for Industry 4.0.
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Logistics
Perfect your internal processes. For you to be able to focus on your production, we ensure smooth logistics processes. No matter whether disposition, transport or storage: We create the best possible conditions for your production – professionally, competently and reliably.
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